PVC mannequin - front view
2.5" dia. PVC is used in conjunction with the black (sewer-type) Y-joints at hips and feet. The joint at the left knee was going to be used for a bent knee pose, but it was too unstable, so a straight coupler was used to replace it.
Joints used:
R arm: 45°,45°
L arm: 90°, 45°
Neck/shoulders: 'x' piece
Pelvis: 'x' piece
Hips: 45° Y joints
Feet/ankles: 45° Y joints |

PVC mannequin - side view
Tip: prime and glue all joints EXCEPT for the shoulders and forearms - that way, you can pose the arms as desired. |

Poseable hand detail
wood 'palm' with 2-inch long 'wrist' (goes inside PVC), coathanger wire, wood screws with washers, and 1/2" dia. tubing |

Wig head
A wig head is used so that the helmet sits correctly on mannequin (no 'bobble-head' effect).
Using a piece of PVC and coring out the wig head for size would have been much easier than making the dowel and block! |
To get the proper form for your armor, use some padding around the torso and thighs.
A thick foam camping mat and plenty of duct tape works well (strap it down hard where it should be more narrow). When fit with a second pair of gloves (cheap batting gloves are perfect) and some cheap black pants and shirt, it's super easy to remove/replace the armor as needed, and just leave the 'soft parts' in place.
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